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Bourg Binder BB3102 EVA / PUR-C

Bourg Binder BB3102 EVA / PUR-C

Specification :

Maximum speed in EVA mode650 cycles/hour400 books/hour
Maximum speed in PUR-C mode650 cycles/hour285 books/hour
Minimum cover size100 x 201 mm (3.93 x 7.91 in)
Maximum cover size385 x 750 mm (15.15 x 29.52 in)
Cover weight80 to 300 gsm
Minimum paper size of books with cover (perfect binding mode)195 x 127 mm (7.67 x 5.00 in)
Maximum paper size of books with cover (perfect binding mode)385 x 320 mm (15.15 x 12.59 in)
Minimum paper size of books without cover (padding mode)*195 x 127 mm (7.67 x 5.00 in)
Maximum paper size of books without cover (padding mode)*385 x 320 mm (15.15 x 12.59 in)
Book thickness1 to 60 mm (0.04 to 2.36 in)
Milling depth0 to 3 mm (0 to 0.11 in)
Paper weight60 to 160 gsm
Dimensions BB3002 (L x W x H)202 x 135 x 150 cm(79.52 x 53.15 x 59.05 in )
Dimensions BBR (L x W x H)106 x 60 x 50 cm(41.73 x 23.62 x 19.68 in)
Dimensions of BBL (L x W x H)335 x 80 x 145 cm(131.89 x 31.49 x 57.08 in)
Weight of BB3002650 Kg (1,430 lbs)
Weight of BBR80 Kg (176 lbs)
Glue temperature130 to 180 °C (266 °F to 356 °F)
Cover station capacity / cover pile height80 mm (3.15 in)
Loading capacity120 book blocks
BBR capacity700 mm (27.56 in)
BB3002 Off-Line208/220V ± 10%, 60 Hz, 3 phase delta, 12A220/230 or 240V ± 10%, 50 Hz, 3 phase delta, 12A

380/400 or 415V ± 10%, 50 Hz, 3 phase star, no neutral needed, 12A

Bourg Book Loader230V ± 10%, 50 Hz, 1 phase, 1.5A120V ± 10%, 60Hz, 1 phase, 3A
Power consumption4,300 W
Radiant heat13,700 BTU/h
Sound level76 dB
Power consumption1,500 W
Radiant heat5,100 BTU/h

Standard Feature

LOADING TRAYSIn just a few minutes, the operator can load up to 120 book blocks into the machineThe operator has 8-25 minutes of free time to perform other tasks while the machine runs autonomously
CONTINUOUS BOOK BLOCK FEEDING MODULEThe BBL clamp automatically feeds book blocks into the machine’s jogger plateThe machine runs at constan maximum speed
AUTOMATIC VARIABLE THICKNESS PROCESSINGThe BBL’s pallets can be adjusted in order to load books of varying thickness: 1-60 mm (0.04-2.36 in)The machine binds books of variable thickness without operator intervention
UPGRADE FROM BB3002Upgrade your BB3002 to a BB3102 with the Bourg Book Loader (BBL)Benefit from all the unique features of the BB3102 leading to increased productivity
GRAPHICAL USER INTERFACE (GUI)– User-friendly industrial grade color touch screen

– Single GUI for entire finishing line can be connected wirelessly to any tablet, smartphone or computer

– Control your entire finishing remotely

– Remote diagnostics, statistics and much more

MISSING COVER DETECTIONCheck that the cover has been taken– Avoid binding without cover

– Avoid reprints and waste

ADJUSTABLE JOGGER VIBRATIONVibration of the jogger plate re-aligns the block of paper to be boundEnsures high quality perfect bound books
SUPERIOR MILLING AND DEFIBERING/NOTCHINGMilling wheel with notching tool for EVA/defibering tool for PUR applications (milling depth: from 0 to 3 mm – from 0 to 0.11 in)Ensures deep glue penetration for maximum cover adhesion
PAPER DUST COLLECTORGathers paper dust generated by milling/notching operationNo need for external dust removal
AVAILABLE IN EVA AND PUR GLUE– EVA: 3 cylinder glue tank– PUR: Nordson applicatorProfesional quality glue application
DETECTION OF MIN/MAX GLUE LEVELSIndicates when the glue tank needs to be refilled– Manage glue level more easily

– Gain in productivity

INCORPORATED SIDE GLUINGAdjustable side gluing (accuracy at 0,1 mm/0.004 in)Superior EVA/PUR-C side gluing for premier book binding
KNIFE CREASINGUp to 13 positive/negative cover creases– Highest quality creasing

– Able to create winged books

START-UP TIMEREnables to pre-program and schedule production– Gain time: no need to wait for the glue to be ready to operate

– Fully automatic: no need to switch on the machine

SAFETY BARRIER– Light curtains guarantee operator safety while loading

– Jobs are automatically processed when removing hands from loading area

Increases productivity and ease of operation while guaranteeing operator safety


DOUBLE COVER DETECTIONCheck that cover feeder takes one cover at a time– No manual check that only one cover has been taken

– Avoid reprints and waste

AUTOMATIC BARCODE SCANNING– Each book block and cover will be scanned in order to guarantee book integrity

– No setup required

– Each job is checked in order to avoid reprints, also records each job for job tracking

– No manual job setup

BOURG BOOK RECEPTION MODULE (BBR)Stacks books vertically on the spine to allow the glue to dry in a perfect position– Large storage capacity

– No production loss as it can be unloaded during job production

– Guarantees book spine squareness

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